The goal of air compressor maintenance is to continuously improve and maintain the maintenance level of equipment, maintain good performance of equipment at the most economical and reasonable life cycle cost, ensure the gas demand of enterprises, improve the utilization rate and prolong the service life of air compressors, thus promoting enterprises to improve production efficiency and economic benefits.
Maintenance mode of air compressor equipment
The classification of air compressor maintenance methods can be roughly divided into the following three categories:
1. After-the-fact maintenance: When the loss of production stoppage is small and the fault can be eliminated only by adjusting or replacing the wearing parts, this maintenance method is more economical.
2. Preventive maintenance: Preventive maintenance includes daily maintenance, equipment inspection and preventive repair. Daily maintenance can prevent or delay the deterioration of air compressor. Check, monitor and diagnose the construction machinery regularly or irregularly, find the fault symptoms and repair them in time to avoid sudden shutdown losses.
3. Improved maintenance: This method is based on the results of fault records and condition monitoring, and at the same time, the equipment or local structure is improved, aiming at overcoming the inherent deficiency of the equipment, improving the performance of the equipment and reducing the faults, but it cannot compensate the invisible wear and tear of the equipment.
Key points of air compressor equipment maintenance
1. Prepare a practical maintenance plan
To make a maintenance plan, we must master the production tasks, plans, equipment conditions, parameters, maintenance cycle, maintenance operation time and other information of the enterprise, and establish an equipment ledger.
2. Determine the reasonable maintenance organization form
In order to ensure the normal operation of planned maintenance of air compressor, a maintenance organization must be established. The reasonable organization form should be determined according to the actual situation. When the number of air compressors is large, a special maintenance team can be set up to be fully responsible for the maintenance of air compressor equipment. When the number and scale of air compressors are small, a special person can be set up to be responsible for it.
3. Equipped with appropriate maintenance force
Air compressor equipment maintenance strength depends on demand, generally more than 3 air compressors need special personnel to be responsible for it.
4. Adopt reasonable operation methods
At present, there are two common modes of air compressor maintenance and maintenance: comprehensive maintenance mode and professional division of labor mode, which can be selected according to the actual situation.