How to save energy with screw air compressor?

08/04/2024

As one of the common equipment for industrial enterprises, energy-saving screw air compressors are energy-saving for industrial enterprises to save energy and reduce production costs. They are the development direction of the air compressor industry. In addition to the energy-saving performance of energy-saving air compressors, industrial enterprises can use on-site adjustments to carry out energy-saving transformation. This energy-saving method can achieve better energy-saving effects. Share some energy-saving ways for screw air compressor industrial enterprises.

1. Control air compressor compressed air leakage

It has been calculated that a small hole of 1 square meter can leak 0.08 cubic meters per minute under a pressure of 7-88 bar. At this time, some people will say that it is not much, but you must know that a small hole of 1 square meter is equivalent to a paper clip. Poke a small hole. During the production process, when you can hear the sound of leakage, the leakage volume is equivalent to two to three times 0.08 cubic meters per minute. Regularly check all delivery pipe networks and gas consumption points, especially joints, valves, etc., and deal with leaks in a timely manner to avoid leaks.

2. Pressure drop management

When industrial enterprises use gas, the long-term pressure drop is 2 kilograms. When your gas consumption end requires 6 kilograms, and because of the pressure drop, your screw energy-saving air compressor will need 8 kilograms for low pressure at this time. We all know that the higher the exhaust pressure of an energy-saving screw air compressor, the greater its energy consumption.

At this time, we can set up pressure gauges in sections to detect pressure, check the pressure drop in each section in time, and deal with any problems in a timely manner. Generally, the pressure drop cannot exceed 1 kg, and strictly it cannot even exceed 10%. Industrial enterprises can balance the courage and pressure at various points through more than a ring network management.

3. Adjust the pressure matching of gas equipment

Under the condition of ensuring the normal production operation of industrial enterprises, the exhaust pressure of energy-saving screw air compressors should be reduced as much as possible. For every 1 kilogram reduction in the exhaust pressure of the air compressor, energy savings can reach 7% to 10%. The gas consumption of industrial enterprises There are various types of equipment, but different air equipment should use different screw air compressors and pipelines. At this time, it is necessary to achieve an economic balance between decentralized gas supply and centralized gas supply, and each user needs to implement it based on the actual situation.

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